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Dodge Ram 1500 2500 3500 Service Manual DOWNLOAD
 
Submitted By Administrator on 2013-02-08( Views : 6528 ) ( Votes : 0 )
IN Service and Repair
These Dodge Ram 1500 2500 3500 repair manuals are designed to be a reference for maintaining and servicing the truck. It provides comprehensive knowledge on identifying problems with trucks components, parts and a guide to resolving  problems; and performing removal, inspection, disassembly, assembly and reinstalling procedures.

These manuals include illustrations for added help to the mechanic. Manuals for the followin models 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 and 2010.


Dodge Ram Engines

3.9 L Magnum V6

5.2 L Magnum V8

5.9 L Magnum V8

5.9 L B5.9 diesel I6

8.0 L Magnum V10

5.9 L ISB diesel I6

5.7 L Hemi V8

5.9 L Magnum V8

5.9 L Cummins diesel I6

6.7 L Cummins diesel I6

8.0 L Magnum V10

8.3 L Viper V10

3.6 L (220 cu in) Pentastar V6

3.7 L (226 cu in) PowerTech V6

4.7 L (287 cu in) PowerTech V8

5.7 L (345 cu in) HEMI V8

6.4 L (392 cu in) HEMI V8

6.7 L (408 cu in) Cummins Turbo-Diesel


Examples of Service Procedures


CYLINDER HEAD

DESCRIPTION-CYLINDER HEAD

The cast iron cylinder heads (Fig. 5) are mounted to the cylinder block using eight bolts. The spark plugs are located in the peak of the wedge between the valves.

DIAGNOSIS AND TESTING-CYLINDER HEAD

GASKET FAILURE

A cylinder head gasket leak can be located between adjacent cylinders or between a cylinder and the adjacent water jacket.

  • Possible indications of the cylinder head gasket leaking between adjacent cylinders are:

  • Loss of engine power

  • Engine misfiring

  • Poor fuel economy

  • Possible indications of the cylinder head gasket

leaking between a cylinder and an adjacent water jacket are:

  • Engine overheating

  • Loss of coolant

  • Excessive steam (white smoke) emitting from exhaust

  • Coolant foaming

UPPER SEAL-CRANKSHAFT REMOVED

(1) Clean the cylinder block rear cap mating surface. Be sure the seal groove is free of debris. Check for burrs at the oil hole on the cylinder block mating surface to rear cap.
(2) Lightly oil the new upper seal lips with engine oil.
(3) Install the new upper rear bearing oil seal with the white paint facing toward the rear of the engine. (4) Position the crankshaft into the cylinder block.
(5) Lightly oil the new lower seal lips with engine oil.
(6) Install the new lower rear bearing oil seal into the bearing cap with the white paint facing towards the rear of the engine.

REMOVAL

(1) Disconnect the negative cable from the battery.
(2) Drain the cooling system (Refer to 7 - COOLING - STANDARD PROCEDURE).
(3) Remove the A/C compressor (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING/A/C COMPRESSOR - REMOVAL).
(4) Remove the generator (Refer to 8 - ELECTRICAL/CHARGING/GENERATOR - REMOVAL).
(5) Remove the accessory drive bracket.
(6) Remove the air cleaner.

DESCRIPTION

The NV3500 is a medium-duty 5-speed, constant mesh fully synchronized manual transmission. Fifth gear is an overdrive range with a ratio of 0.73:1. The NV3500 is available in two and four-wheel drive con- figurations.

LOW LUBRICANT LEVEL

A low transmission lubricant level is generally the result of a leak, inadequate lubricant fill or an incor- rect lubricant level check.

Leaks can occur at the mating surfaces of the gear case, adaptor or extension housing, or from the front/ rear seals. A suspected leak could also be the result of an overfill condition. For other manuals see Toyota Corolla repair manual.
 
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